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Anonymous Posted on Jul 07, 2012

Belt routing for a serpentine belt on a pt cruiser 2001 2.4L engine?

Having problems getting serpentine belt on tensioner-need belt routing diagram

4 Related Answers

clifford224

Clifford Beard

  • 1975 Answers
  • Posted on Feb 23, 2011

SOURCE: The serpentine belt on my

You will need to turn the adjusting bolt in order to be able to have enough slack to place the belt around all the pully's. Don't forget to loosen the locking nut. I believe you have to turn the adjusting bolt clockwise to move that pully in order to be able to route the belt and place it over all the pully's but don't quote me on this. Common sense will tell you which way the pully moves to make more slack in order to put the belt around all the pully's. You can see how it is routed as well as where the adjusting bolt is located in the diagram below. Check all the pully's that the belt goes around to make sure they all spin freely to make sure none of them locked up and that this was the reason your belt snapped in the first place. I hope this helped and good luck. Have fun at work tomorrow....Here's your diagram:

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Anonymous

  • 47 Answers
  • Posted on Mar 19, 2010

SOURCE: 2006 Chrysler Pacifica serpentine belt routing

here are a couple diagrams...
1e7d361.jpg

011a835.jpg

If you need anything else, let me know.

Anonymous

  • 834 Answers
  • Posted on May 17, 2010

SOURCE: looking for a diagrahn of a 2001 pt cruiser

The tensioner will be down lower and it will have a large metal roller wheel attached to it that is pushing against the timing belt to take the slack out of the timing belt, and you should be able to see it if the timing cover is removed, here is a picture of what you are looking for, and let me know if you still can not find it, or you require further assistance .5658e28.jpg

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Anonymous

  • 1 Answer
  • Posted on Nov 28, 2010

SOURCE: 2001 PT Cruiser Serpentine Belt Diagram How do

I don't know if your serpentine belt layout is the same as mine. I have a 2005 2.4TD. I worked out that the tensioner is spring loaded and needed to be turned using a very long spanner (can't remember the size as I used an adjustable spanner with a piece of pipe to get the length - 19mm sounds right). Get the belt wrapped round the other pulleys and then turn the tensioner pulley nut a quarter turn or so then the belt should slip onto the last idler pulley. Make sure all pulleys have any rubber residues and oil/muck cleaned off. Very tight for space so you'll probable end up using yours fingernails and a rag with some petrol or WD40 on it. Re-fitting the engine pan was the worst bit. **** design for the fittings. Replaced these with self-tapper screws to make sure it stays on as the original clips don't like being taken off and put on too many times. Thanks Chrysler. By the way I'm never buying a Chrysler again. Had to replace both wishbones after 3 years - a common problem I'm told - and also this is the 4th serpentine belt in 8 months and its going to be an expensive process of deduction to find out what the problem is. Recirculate button for the aircon has also decided to stop working. Great news given that its minus 3 outside and the car takes 20 minutes to warm up the interior as its sucking in cold external air. I've also got a 1996 Toyota Picnic 2.0 auto with double the mileage that I've owned for 5 years. All I've ever had to do with that is replace a rear lightbulb and I know the previous owner who never had a fault with it. 14 years old and only needed one bulb changed in all that time! Still on the second set of tyres too. Best car I've ever had. The Cruiser is turning out to be as expensive to maintain as my old Citroen XM, and they are famous for maintenance problems. Lovely car though. Hope this helps and puts people off buying Chrysler ****...

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  • 2 Locate the serpentine belt tensioner. It is located below the alternator on the left front side of the engine. The tensioner on the 3.4 liter, 3.5 liter and the 3.9 liter engines will require a 3/8 ratchet to release the belt tensioner. The 3.8 liter engine will require a ratchet and a 15 mm socket for the belt tensioner. Rotate the belt tensioner clockwise to loosen and remove the belt from the belt tensioner pulley.
  • 3 Slide the old belt from the belt tensioner pulley. Remove the belt from the remaining pulleys and pull the belt from the engine compartment.
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  • 5 Rotate the belt tensioner clockwise again to relieve the tension and slide the new belt across the top of the belt tensioner pulley. Release the belt tensioner and the belt will tighten up as the tensioner applies pressure to the belt. Make sure the new belt is properly seated in all the pulleys.
  • 6 Crank the engine and inspect the belt again to make sure that it stays seated in the pulleys.

  • Read more: How to Replace a Serpentine Belt on a 2003 Chevrolet Impala ' eHow.co.uk http://www.ehow.co.uk/how_6120665_replace-belt-2003-chevrolet-impala.html#ixzz1Yi6QLAjb
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      • 1

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      • 2

        Inspect the top of the black plastic cover that surrounds the fan for the serpentine belt routing diagram. This diagram has the instructions for installing the new serpentine belt around the accessory pulleys.

      • 3

        Inspect the front of the engine and locate the automatic belt tensioner. The tensioner on the 1999 Pontiac model vehicles is located between the alternator and the crankshaft pulley. The tensioner has a pulley on one end with a bolt head in the center of the pulley. Use the bolt head to rotate the tensioner.

      • 4

        Turn the tensioner counterclockwise with the breaker bar and a metric socket. Pull the belt out from under the tensioner pulley with your other hand. Then, slowly let the tensioner retract until it stops.

      • 5

        Pull the belt out of the other remaining pulleys. Then, pull the belt out of the engine bay and lay it on the ground.

      • 6

        Route the new belt around the crankshaft pulley. Then, route the new belt around the other remaining pullleys by using the serpentine belt routing diagram for instructions.

      • 7

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    These instructions will help you . and also the picture below will help you more.
    1
    Locate the belt-routing diagram, printed on the fan shroud or possibly applied to the underside of the hood. This diagram shows you how to properly route the new belt, as well as identifying the location of the various pulleys, including the serpentine belt tensioner.
    2
    Move the belt tensioner off the Sable's belt using the serpentine belt tool. The tool connects to the side of the tensioner's arm and essentially acts as a handle for use in moving the tensioner. You can purchase a serpentine belt tool at most auto-part retailers.
    3
    Slip the belt away from the tensioner with your free hand and release the pressure on the tensioner with the tool. Pull the belt off the rest of the pulleys by hand and then remove it from the engine well.
    4
    Grab the old belt and new belt with one hand and put your foot through the other end of the belts. Stretch them both to their full length and check to ensure their both the same size. The old belt may have up to one-inch of extra length due to normal stretching that occurs during the belt's service life.
    5
    Wind the new belt, rib side to the pulley, around the crankshaft pulley. Consult the routing diagram and route the belt to the next pulley on the diagram. Continue to route and then check the diagram until you have the belt wound around every pulley except the belt tensioner pulley.
    6
    Double check to make sure the belt routes exactly as shown on the diagram and then move the tensioner aside once more so you can route the belt over the tensioner pulley as shown in the diagram. Move the tensioner back into place slowly and remove the tool.

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    0900c15280261782.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Belt routings on the 1FZ-FE engine



    0900c15280261783.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Belt routings on the 3RZ-FE engine



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    5. While referring to the proper routing diagram (which you identified earlier), begin to route the belt over the pulleys, leaving whichever pulley you first released it from for last.
    6. Once the belt is mostly in place, carefully pivot the tensioner and position the belt over the final pulley. As you begin to allow the tensioner back into contact with the belt, run your hand around the pulleys and make sure the belt is properly seated in the ribs. If not, release the tension and seat the belt.
    7. Once the belt is installed, take another look at all the pulleys to double check your installation.
    8. Connect the negative battery cable, then start and run the engine to check belt operation.
    9. Once the engine has reached normal operating temperature, turn the ignition OFF and check that the belt tensioner arrow is within the proper adjustment range. Fig. 1: Often the underhood label will display the serpentine drive belt routing 88231p43.gif
      Fig. 2: Relieve the belt tension by pivoting the automatic tensioner away from the belt, then remove the belt 88231p44.gif
      Fig. 3: Verifying serpentine belt alignment in the pulley 79244g60.gif
      Fig. 4: Fig. 1 Accessory V-belt routing (alternator) — Mazda MPV 3.0L engine 79244g67.gif
      Fig. 5: Fig. 2 Accessory V-belt routing (power steering) — Mazda MPV 3.0L engine 79244g66.gif
      Fig. 6: Fig. 3 Accessory V-belt routing (A/C compressor) — Mazda MPV 3.0L engine 79244g65.gif
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    Click on the following free direct Link. It has the correct Serpentine/Drive Belt Diagrams for your 2002 Chrysler PT Cruiser 2.4L DOHC In-Line 4-Cylinder Engine with the Engine Options (AC/No AC etc.). It also has Instructional and Directional Diagrams inorder to remove and/or replace the Belt(s).
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    http://www.2carpros.com/car_repair_information/year/2002/make/chrysler/model/pt_cruiser/2002_chrysler_pt_cruiser_drive_belt_routing_diagram.htm

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    See Figures 11, 12 and 13
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    Movement of the automatic tensioner assembly during engine operation is not a sign of a malfunctioning tensioner. This movement is the tensioner self-adjusting and is required to maintain constant belt tension.
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    0900c1528008d836.jpgFig. 11: Drive belt routing-2.0L SOHC engine with A/C 0900c1528008d837.jpgFig. 12: Drive belt routing-2.0L SOHC engine without A/C 0900c1528008d838.jpgFig. 13: Drive belt routing-2.0L DOHC engine
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